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Control technology of DC gear motors

2025-06-09

The control technology of DC gear motors is the key to achieving their efficient operation. Through reasonable control methods, the performance of the motor can be optimized to meet the demands of different application scenarios.

1. Basic control methods
Voltage control: The speed of the motor is changed by adjusting the input voltage. This method is simple and feasible, but the speed regulation range is limited.

PWM (Pulse Width Modulation) control: By changing the duty cycle of the pulse signal, it regulates the average voltage of the motor to achieve wide-range speed regulation. PWM control has the advantages of high efficiency and fast response.

2. Closed-loop control
Closed-loop control adjusts the operating status of the motor in real time through the feedback system to improve control accuracy. Commonly used feedback signals include rotational speed, position and current.

Rotational speed closed-loop control: The rotational speed is detected through an encoder or Hall sensor, compared with the set value, and then the input voltage or PWM signal is adjusted.

Position closed-loop control: It is used in situations where precise positioning is required, such as robot joints. High-precision position control is achieved through feedback from position sensors.

3. Intelligent control technology
With the development of microprocessors and artificial intelligence technologies, the control technology of DC gear motors is constantly upgrading.

PID control: Through proportional, integral and differential regulation, it optimizes the dynamic response and steady-state accuracy of the system.

Fuzzy control: Applicable to nonlinear systems, it implements complex control strategies through fuzzy logic.

Neural network control: Utilizing the self-learning ability of neural networks to adapt to complex and variable working conditions.

4. Application Examples
Smart home: Remotely control the opening and closing as well as the speed of electric curtains through a mobile phone APP.

Industrial robots: Achieve high-precision motion trajectory tracking through closed-loop control.

Electric vehicles: The speed and torque of the drive motor are regulated through PWM control.

The control technology of DC gear motors is constantly evolving, providing more efficient and intelligent solutions for various industries.